Biochar production provides an effective method to transform chicken manure into high-value carbon-based fertilizer. Many poultry farms face challenges in dealing with large quantities of bird dung, and traditional disposal methods often waste nutrients. Through controlled carbonization and efficient processing, chicken manure changes into powdered biochar and further granulated products that offer greater stability, easier handling, and improved soil benefits. The entire procedure involves several machines and equipment, and each step contributes to the full utilization of poultry manure resources.
What Raw Materials Support Carbon-Based Fertilizer Production from Chicken Manure?
Different kinds of poultry waste, especially chicken manure, serve as valuable raw materials for carbon-based fertilizer production. Chicken dung contains nitrogen, phosphorus, and potassium, which become more concentrated and stable after biochar preparation. In addition to bird manure, other agricultural by-products such as rice husks, sawdust, straw, and corn stalks can mix with poultry manure to adjust the carbon-to-nitrogen ratio. When chicken dung combines with these powdery biomass materials, the carbonization process produces biochar powder with enhanced porosity and strong adsorption ability. This powdered form later supports granulation procedures, where the powder transforms into uniform granules or pellets. The proper selection and preparation of raw materials ensure continuous fertilizer production and stable quality for long-term application.
How Does the Chicken Manure Processing Procedure Work in Biochar Production?
The chicken manure processing procedure for carbon-based fertilizer production includes several technical stages. First, compost machines or fermentation units treat fresh poultry dung to remove excessive moisture and stabilize harmful microorganisms. Next, carbonization equipment such as a biochar furnace converts semi-dried chicken manure into carbon-rich powder. After carbonization, a crushing machine or carbon fertilizer grinder reduces larger chunks into fine powdery particles. The fine powder prepares the material for the following granulation step.
During granulation, different granulator models play a key role. For example, a disc granulator can gradually granulate powdered chicken manure biochar into round granules, while a flat die granulator or a double roller extrusion granulator presses powder into uniform pellets. A drum granulator or a new type organic fertilizer granulator also supports pelletizing for large-scale production. Each machine enables the transformation of biochar powder into stable granules, which resist moisture, reduce odor, and simplify packing or transportation. Finally, a drying machine decreases the water content of the granules, and a packing machine completes the preparation for market distribution. The entire procedure connects chicken manure treatment, biochar production, and granulation in a continuous system.
Why Does Granulation Improve the Utilization of Poultry Manure Biochar?
Granulation of carbon-based fertilizer from chicken manure offers multiple advantages for practical utilization. Powdered biochar alone often creates dust problems, storage losses, and difficulties in application. When pelletizing or ball making transforms powdery chicken dung biochar into firm granules or pellets, the product becomes easier to handle and spread evenly in fields. Granule formation also improves nutrient release, since the compact particle structure slows dissolution and maintains long-term soil enrichment.
Furthermore, consistent pellet size produced by efficient granulators enhances packaging efficiency and transport safety. Uniform granules reduce segregation of nutrient particles and increase the market value of finished fertilizer. Different pelletizers and granulating machines allow flexibility in production lines, so operators can adjust output according to customer demand. Therefore, the granulation procedure not only improves the physical quality of poultry manure biochar but also supports resource utilization and commercial competitiveness.
Conclusion
Biochar production transforms raw poultry dung into stable and valuable carbon-based fertilizer. The procedure starts from careful raw material selection, continues through carbonization and powder preparation, and reaches its full potential through granulation and packaging. Each stage of the process requires suitable equipment, including compost machines, carbonization furnaces, crushing machines, granulators, drying machines, and packing machinery.
By combining these technologies, poultry manure becomes a reliable source of biochar powder and carbon-based granules, enhancing utilization efficiency and reducing waste. Professional equipment selection determines product quality, operational stability, and market competitiveness. A professional fertilizer equipment manufacturer—Yushunxin—offers advanced solutions for chicken manure biochar preparation and granulation, helping enterprises achieve efficient and sustainable production of carbon-based fertilizers. You can visit: https://www.charbasedfertilizermachine.com/product/chicken-dung-and-biochar-as-fertilizer/